Product Description
Technical Standard of Micro AC Gear Motor
Insulation resistance:under normal temperature normal humidity condition,at motor rated operation,use DC500V megger,measure the insulation resistance between the winding and casing, which should be above 100MΩ
Insulation voltage:under normal temperature normal humidity condition,at motor rated operation,apply a voltage 1.5KV(50hz/60hz) between winding and casing for 1 minute without any abnormalities.
Temperature rise:under normal load condition and rated operation, the temperature rise of the winding measured by the resistance method should be within 75K
Insulation level:F(130°C)
Overheat protection: can customize overheat protection device(automatic reset type),115°C automatic stop,85°C±15°C automatic reset
Ambient temperature:-10°C-40°C(No freezing)
Ambient humidity:below 85%(no condensation)
Micro AC Gear Motor=Micro AC Motor(Induction motor, reversible motor,torque motor)+Gearbox(Reducer)
Micro AC Motor type:
1)Induction motor, with working form,S1-continuous working;
2)Reversible motor, with working form S2-30min working;
3)Torque motor,
Motor Size:60mm,70mm,80mm,90mm,104mm,120mm
Motor Power:6w,10w,15w,25w,40w,60w,90w,120w,140w,180w,200w,250w,300w,370w,400w,750w,1.5kw
Motor Voltage:AC,1phase110v,1phase220v,1phase230v,3phase220v,3phase380v,3phase220v/380v,and other customized voltages
Motor Poles and Speed:4P,1400rpm/50Hz;1680rpm/60Hz(2P is available)
Motor accessories:electromagnetic brake,terminal box,thermally protection,fan
Output shaft:round shaft,gear shaft
Rotation direction:CW,CCW
Micro AC Motor with round shaft
Micro AC Motor with gear shaft
AC motor description:
| Micro AC Motor | ||||||||||||||
| Code | Size | Power | Single phase | Three phase 3 wires | Three phase 6 wires | Terminal junction box | ||||||||
| Constant speed | Speed regulation | Thermally | Brake | Damping | Thermally | Brake | Damping | Thermally | ||||||
| Brake | Damping | Brake | Damping | |||||||||||
| 2 | 60mm | 6w | × | × | × | × | × | × | × | × | × | × | × | √ |
| 3 | 70mm | 15w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | √ |
| 4 | 80mm | 25w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | √ |
| 40w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | √ | ||
| 5 | 90mm | 40w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | √ |
| 60w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | |||
| 90w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | |||
| 120w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | |||
| 140w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | |||
| 180w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | |||
| 6 | 104mm | 180w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | √ |
| 200w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | |||
| 250w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | |||
| 300w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | |||
| 370w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | |||
| 7 | 120mm | 400w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | √ |
| 550w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | √ | ||
| 750w | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ | × | |||
Gearbox description:
Gearbox type:GK,GS,90mm five-stage
Gearbox size:60mm,70mm,80mm,90mm,104mm,120mm
Gearbox ratio:2K-750K
Decimal middle gearbox:10X
| Gear Reducer | ||||||
| Code | Size | 10X middle gearbox | Normal type GK Gearbox | |||
| Output shaft/key width | Ratio | |||||
| 2 stage transmission | 3 stage transmission | 4 stage transmission | ||||
| 2 | 60mm | can customize round shaft Φ8/Φ10 | Φ8 milling 7, Φ10 key 4 | 2k,2.5k,3k,3.6k,4k,5k,6k,7.5k,9k,10k,12.5k,15k, 18k | 20k,25k,30k, 36k,40k | 50k,60k,75k,80k,90k,100k,120k,150k,180k,200k,250k,300k |
| 3 | 70mm | can customize round shaft Φ10/Φ12 | Φ10 key 4 | 2k,2.5k,3k,5k,6k,7.5k,9k,10k, 12.5k,15k,18k | 20k,25k,30k, 36k,40k,50k | 60k,75k,90k, 100k,120k,150k,180k,200k,250k |
| 4 | 80mm | can customize round shaft Φ10/Φ12 | Φ10 key 4 | 2k,2.5k,3k,5k,6k,7.5k,9k,10k, 12.5k,15k,18k | 20k,25k,30k, 36k,50k | 60k,75k,90k, 100k,120k,150k,180k,250k,300k |
| 5 | 90mm | can customize round shaft Φ10/Φ12/ Φ15 | Φ12 key 4 Φ15 key 5 | 2k,2.5k,3k,3.6k,5k,6k,7.5k,9k, 9.5k,10k, 12.5k | 15k,18k,20k, 25k | 30k,36k,50k,60k,75k,90k,100k, 120k,150k,180k,250k,300k,400k,500k,600k,750k |
| 6 | 104mm | can customize round shaft Φ12/ Φ15/Φ18 | Φ15 key 5 Φ18 key 6 | 2k,2.5k,3k,3.6k,5k,6k,7.5k,9k, 9.5k,10k, 12.5k | 15k,18k,20k, 25k,30k,36k, 50k | 60k,75k,90k, 100k,120k,150k, 180k,250k,300k, 400k,500k,600k, 750k |
| 7 | 120mm | can customize round shaft Φ22/ Φ25 | Φ22 key 6 | 2k,2.5k,3k,3.6k,5k,6k,7.5k,10k, 12.5k | 15k,18k,20k, 25k,30k | 40k,50k,60k,75k,90k,100k,120k,150k,180k,200k,250k |
Gearbox description:
Gearbox type: Right Angle Gearbox(Hollow center, CHINAMFG output shaft ceneter, Hollow eccentric,Solid output shaft eccentric)
Gearbox size: 80mm,90mm,104mm,120mm
Gearbox ratio:2K-2250K
| Right Angle Gear Reducer | ||||||
| Code | Size | Output shaft diameter | Gear Ratio | |||
| Hollow Center | Solid Center | |||||
| Standard | non-standard | Standard | non-standard | |||
| 4 | 80mm | Φ15 | × | Φ12 | × | 6k,7.5k,9k,15k,18k,23k,27k,30k, 37.5k,45k,54k,60k,75k,90k,108k, 150k,180k,225k,270k,300k, 360k,450k,540k,750k,900k |
| 5 | 90mm | Φ17 | Φ15,Φ20 | Φ15 | × | right angle center(spiral bevel gear) right angle eccentric(worm gear) 2.5k,3k,3.6k,5k,6.25k,7.5k,9k, 12.5k,15k,18k,23k,25k,31k, 37.5k,45k,50k,62.5k,75k,90k, 125k,150k,188k,225k,250k, 300k,375k,450k,625k,750k, 1000k,1250k,1500k,1875k |
| 6 | 104mm | Φ22 | Φ17,Φ20, Φ24,Φ25 | Φ22 | Φ20 | 6k,7.5k,9k,15k,18k,23k,18k,30k,37.5k,45k,54k,60k,75k,90k,108k,150k, 180k,225k,270k,300k, 360k,450k,540k,750k,900k, 1200k, 1500k,1800k,2250k |
| 7 | 120mm | Φ30 | Φ22,Φ20, Φ28 | Φ30 | Φ22 | 6k,7.5k,9k,11k,15k,18k,23k,30k,37.5k,45k,54k,60k,75k,90k,120k,150k, 180k,225k,270k,300k, 360k,450k,540k,600k,750k |
Gearbox description:
Gearbox type: Linear type gearbox,horizontal/vertical
Gearbox size: 60mm,70mm,80mm,90mm,104mm,120mm
| Motor | Linear type Reducer | ||||
| Code | Size | Linear moving speed mm/s, vertical/horizontal | |||
| round shape linear | round shap linear diameter and maximum length | square shape linear | square shape linear size and maximum length | ||
| 2 | 60mm | 4/4.8/6/6.7/8/10/12/13.4/15/16/20/24/30/33.4/40/48/60/66.8/80/96/120/ 133.6/160/200/240/300/ 334/400/480/600 | Φ14mm,500mm | 4/4.8/6/6.7/8/10/12/13.4/15/16/20/24/30/33.4/40/48/60/66.8/80/96/120/ 133.6/160/200/240/300/334/400/480/600 | £14mm,1000mm |
| 3 | 70mm | 4.8/6/6.7/8/10/12/13.4/ 16/20/24/30/33.4/40/48/60/66.8/80/96/120/133.6/160/200/240/400/480/ 600 | Φ14mm,1200mm | 4.8/6/6.7/8/10/12/13.4/ 16/20/24/30/33.4/40/48/60/66.8/80/96/120/133.6/160/200/240/400/480/ 600 | £14mm,1000mm |
| 4 | 80mm | 5/6/8.3/10/12.5/15/16.7/20/25/30/42/50/60/75/ 83.4/100/120/150/167/ 200/250/300/500/600/ 750 | Φ20mm,1200mm | 5/6/8.3/10/12.5/15/16.7/20/25/30/42/50/60/75/ 83.4/100/120/150/167/ 200/250/300/500/600/ 750 | £20mm,1000 |
| 5 | 90mm | 2.2/2.8/3.4/4.2/5.6/6.8/ 9.5/11.3/14/17/19/23/28/34/47/56.5/68/85/94/113/136/170/188/226/282/ 339/471/566/679/849 | Φ25,3000mm | 2/2.5/3/3.8/5/6/8.3/10/ 12.5/15/16.7/20/25/30/ 42/50/60/75/83.4/100/ 120/150/167/200/250/ 300/417/200/250/300/ 417/500/600/750 | £20,1000mm |
| 6 | 104mm | 2.5/3/3.6/4.6/6/7.4/10.2/12.3/15/20.4/24.5/30.6/ 37/51/61/73.5/92/102/ 122.5/147/184/204/245/ 306/368/613/735/919 | Φ25,3000mm | 2/2.5/3/3.8/5/6/8.3/10/ 12.5/15/16.7/20/25/30/ 42/50/60/75/83.4/100/ 120/150/167/200/250/ 300/417/200/250/300/ 500/600/750 | £20,800mm |
| 7 | 120mm | 10.2/14/17/21.2/25.5/ 28.3/34/42.4/51/85/102/127/141/170/204/255/ 339/424/509/707/848/ 1018/1273/ | Φ25,3000mm | 10.2/14/17/21.2/25.5/ 28.3/34/42.4/51/85/102/127/141/170/204/255/ 339/424/509/707/848/ 1018/1273/ | £20,800mm |
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| Application: | Automation Equipment |
|---|---|
| Operating Speed: | Adjust Speed, Constant Speed |
| Power Source: | AC Motor |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | 4poles and 2poles |
| Customization: | Available |
|
|---|
What factors should be considered when selecting an AC motor for a particular application?
When selecting an AC motor for a particular application, several factors need to be considered to ensure the motor meets the requirements and performs optimally. Here are the key factors to consider:
- Power Requirements: Determine the power requirements of the application, including the required torque and speed. The motor should have adequate power output to meet the demands of the specific task. Consider factors such as starting torque, running torque, and speed range to ensure the motor can handle the load effectively.
- Motor Type: There are different types of AC motors, including induction motors, synchronous motors, and brushless DC motors. Each type has its own characteristics and advantages. Consider the application’s requirements and factors such as speed control, efficiency, and starting torque to determine the most suitable motor type.
- Environmental Conditions: Assess the environmental conditions in which the motor will operate. Factors such as temperature, humidity, dust, and vibration levels can impact motor performance and longevity. Choose a motor that is designed to withstand the specific environmental conditions of the application.
- Size and Space Constraints: Consider the available space for motor installation. Ensure that the physical dimensions of the motor, including its length, diameter, and mounting arrangement, are compatible with the available space. Additionally, consider the weight of the motor if it needs to be mounted or transported.
- Efficiency: Energy efficiency is an important consideration, as it can impact operational costs and environmental sustainability. Look for motors with high efficiency ratings, which indicate that they convert electrical energy into mechanical energy with minimal energy loss. Energy-efficient motors can lead to cost savings and reduced environmental impact over the motor’s lifespan.
- Control and Speed Requirements: Determine if the application requires precise speed control or if a fixed speed motor is sufficient. If variable speed control is needed, consider motors that can be easily controlled using variable frequency drives (VFDs) or other speed control mechanisms. For applications that require high-speed operation, select a motor that can achieve the desired speed range.
- Maintenance and Serviceability: Assess the maintenance requirements and serviceability of the motor. Consider factors such as the accessibility of motor components, ease of maintenance, availability of spare parts, and the manufacturer’s reputation for reliability and customer support. A motor that is easy to maintain and service can help minimize downtime and repair costs.
- Budget: Consider the budget constraints for the motor selection. Balance the desired features and performance with the available budget. In some cases, investing in a higher quality, more efficient motor upfront can lead to long-term cost savings due to reduced energy consumption and maintenance requirements.
By carefully considering these factors, it is possible to select an AC motor that aligns with the specific requirements of the application, ensuring optimal performance, efficiency, and reliability.
Can AC motors be used in renewable energy systems, such as wind turbines?
Yes, AC motors can be used in renewable energy systems, including wind turbines. In fact, AC motors are commonly employed in various applications within wind turbines due to their numerous advantages. Here’s a detailed explanation:
1. Generator: In a wind turbine system, the AC motor often functions as a generator. As the wind turbine blades rotate, they drive the rotor of the generator, which converts the mechanical energy of the wind into electrical energy. AC generators are commonly used in wind turbines due to their efficiency, reliability, and compatibility with power grid systems.
2. Variable Speed Control: AC motors offer the advantage of variable speed control, which is crucial for wind turbines. The wind speed is variable, and in order to maximize energy capture, the rotor speed needs to be adjusted accordingly. AC motors, when used as generators, can adjust their rotational speed with the changing wind conditions by modifying the frequency and voltage of the output electrical signal.
3. Efficiency: AC motors are known for their high efficiency, which is an important factor in renewable energy systems. Wind turbines aim to convert as much of the wind energy into electrical energy as possible. AC motors, especially those designed for high efficiency, can help maximize the overall energy conversion efficiency of the wind turbine system.
4. Grid Integration: AC motors are well-suited for grid integration in renewable energy systems. The electrical output from the AC generator can be easily synchronized with the grid frequency and voltage, allowing for seamless integration of the wind turbine system with the existing power grid infrastructure. This facilitates the efficient distribution of the generated electricity to consumers.
5. Control and Monitoring: AC motors offer advanced control and monitoring capabilities, which are essential for wind turbine systems. The electrical parameters, such as voltage, frequency, and power output, can be easily monitored and controlled in AC motor-based generators. This allows for real-time monitoring of the wind turbine performance, fault detection, and optimization of the power generation process.
6. Availability and Standardization: AC motors are widely available in various sizes and power ratings, making them readily accessible for wind turbine applications. They are also well-standardized, ensuring compatibility with other system components and facilitating maintenance, repair, and replacement activities.
It’s worth noting that while AC motors are commonly used in wind turbines, there are other types of generators and motor technologies utilized in specific wind turbine designs, such as permanent magnet synchronous generators (PMSGs) or doubly-fed induction generators (DFIGs). These alternatives offer their own advantages and may be preferred in certain wind turbine configurations.
In summary, AC motors can indeed be used in renewable energy systems, including wind turbines. Their efficiency, variable speed control, grid integration capabilities, and advanced control features make them a suitable choice for converting wind energy into electrical energy in a reliable and efficient manner.
What are the key advantages of using AC motors in industrial applications?
AC motors offer several key advantages that make them highly suitable for industrial applications. Here are some of the main advantages:
- Simple and Robust Design: AC motors, particularly induction motors, have a simple and robust design, making them reliable and easy to maintain. They consist of fewer moving parts compared to other types of motors, which reduces the likelihood of mechanical failure and the need for frequent maintenance.
- Wide Range of Power Ratings: AC motors are available in a wide range of power ratings, from small fractional horsepower motors to large industrial motors with several megawatts of power. This versatility allows for their application in various industrial processes and machinery, catering to different power requirements.
- High Efficiency: AC motors, especially modern designs, offer high levels of efficiency. They convert electrical energy into mechanical energy with minimal energy loss, resulting in cost savings and reduced environmental impact. High efficiency also means less heat generation, contributing to the longevity and reliability of the motor.
- Cost-Effectiveness: AC motors are generally cost-effective compared to other types of motors. Their simple construction and widespread use contribute to economies of scale, making them more affordable for industrial applications. Additionally, AC motors often have lower installation and maintenance costs due to their robust design and ease of operation.
- Flexible Speed Control: AC motors, particularly induction motors, offer various methods for speed control, allowing for precise adjustment of motor speed to meet specific industrial requirements. Speed control mechanisms such as variable frequency drives (VFDs) enable enhanced process control, energy savings, and improved productivity.
- Compatibility with AC Power Grid: AC motors are compatible with the standard AC power grid, which is widely available in industrial settings. This compatibility simplifies the motor installation process and eliminates the need for additional power conversion equipment, reducing complexity and cost.
- Adaptability to Various Environments: AC motors are designed to operate reliably in a wide range of environments. They can withstand variations in temperature, humidity, and dust levels commonly encountered in industrial settings. Additionally, AC motors can be equipped with protective enclosures to provide additional resistance to harsh conditions.
These advantages make AC motors a popular choice for industrial applications across various industries. Their simplicity, reliability, cost-effectiveness, energy efficiency, and speed control capabilities contribute to improved productivity, reduced operational costs, and enhanced process control in industrial settings.
editor by CX 2024-04-09